envisma

AI machine vision · composite manufacturing

Every blade should leave the mould with proof of how it was built — and that nothing was missed.

Envisma’s AI machine vision watches composite manufacturing continuously, analysing every image captured on the mould — catching layup wrinkles, infusion faults and misalignment while the part is still in the mould. Every blade leaves with its full image set, annotated frame by frame.

Book a meeting See how it works
40+ Process Vision systems in daily production, analysing millions of images per day on blade manufacturing lines worldwide. Not a pilot.

The problem

A blade is inspected in samples. It is built continuously.

Inspection at gates

–Checks happen after the step is finished
–Faults surface once cured — rework, or scrap
–Cause of the defect is inferred, not observed
–Coverage is partial and the record is paper-thin
–Process knowledge lives in operators’ heads

Continuous vision

✓Every image on the mould analysed as it is captured
✓Faults caught while the part is still in the mould
✓Cause is on record, frame by frame
✓Complete evidence for every component produced
✓Process knowledge captured as data you own

How it works

From your work instruction to action on the floor

01DefineA digital work instruction, built with your engineering team, defines every step of the build.
02CaptureHigh-resolution cameras in stitched scenes cover the mould continuously, 24/7.
03AnalyseCustom AI detection layers identify activities, materials, anomalies and defects in every image.
04RecordEvery frame is retained and annotated with what was detected — a full record per component.
05ActAlerts, operator guidance and direct equipment control while the part is still in the mould.

The work instruction is what makes the record meaningful: the system knows what should have happened, so it can tell you what didn’t.

What sets it apart

One system, three commitments

Configuration

Built around your process, not ours Every deployment is configured from a digital work instruction developed with your engineering team — in days, reused across blade variants. Read more →

The record

Nothing is sampled. Nothing is reconstructed. Every image captured on the mould is analysed and kept, annotated frame by frame with what the AI detected. Read more →

Control

Detection that changes what happens next Alerts, laser-projected operator guidance and direct PLC integration close the loop while the part can still be corrected. Read more →

Benefits

What changes on the line

Productivity
Cycle time reduction — time and workforce activity tracked for every process stepFaster operator training using real footage from production
Safety
In-operation warnings — overhead cranes, misplaced equipment, personnel in dangerous locations
Quality
Adherence to the work instruction — deviations flagged in real time, in the mouldFull image-driven traceability — a verified quality record for every blade
Cost
Fewer defects, less rework and scrap — problems corrected before demouldingData-driven forensics — archived images cut investigation time and warranty exposure

Proof

In daily production, not in trials

40+Process Vision systems in daily production
24/7Continuous monitoring of every process step
Multi-siteDeployments across factories and continents

You won’t find a customer named on this site — that’s deliberate. Your blade quality data is a competitive asset, and every manufacturer gets the same discretion. The deployment count is the credibility.

Core principle

Nothing is pooled. Nothing is shared.

Every image, every measurement, every defect the system records belongs to you. The AI models trained on your blades — refined on your defects, your process, your production — remain yours alone.

Isolated per clientNo pooling, no cross-training, no shared model.
Your models, yours aloneTrained on your process, and they stay with it.
Not an upsellThe same commitment for every client, without exception. It is how Envisma is built.

Try before you buy

We put the system on the line. You put a line on the system.

Six months on your production line, no payment for the system. If it hasn’t earned its place, you send it back and owe nothing. We carry the risk — and we ask you to take it as seriously as we do.

How the trial works
In partnership with
LAPFLIRLMAT